Mark's KLR650 Website - DSR Accessory Fuse Kit

This is a hobby website dedicated to the Kawasaki KLR650 motorcycle. I make no claim concerning the accuracy of the procedures, nor do I guarantee the success of any work done using them. All users of the material found here are advised that there is no real or implied warranty associated in any way with the website content, and that all content available here is for use at your own risk.

No copying or other redistribution by any method will be permitted without my express written permission. Mark J. St.Hilaire (Sr)

DSR ACCESSORY FUSE KIT

Thanks to Tammy of Dual Sport Riders for an exceptionally well made, and easy to install kit. Whether you're experienced with electrical work or not, this kit makes life good!

DSR Fuse Accessory Kit

The above picture shows the kit. Fuses are included, and you can buy the tiny blade-type fuses just about everywhere. Also included are male bullet connectors for your accessories. *I* chose 10amp, 15amp and 20amp, I don't recall what sizes came in the kit. NOTE the shiny clip on the cover in the middle of the wire loop.

I'm using the 15amp line for my upgraded 2-horn Fiamm setup, and the 10amp for the 12v outlet. The 20amp is unused at this point.

The clip, noted above, is used to secure the fuse block to the lowest part of the kickstand switch cover. This protects it from the oncoming elements during a ride, and from being knocked around.

The clip has barbs on it. Once it's on, it will stay there unless you use a small, flat bladed screwdriver to slip behind the clip and ease it off the cover.

The two allenhead bolts that you see in the cover are from the Fuse Relocation Kit.

It was easy enough to run the wires up to the area above the battery, but I wanted to use a route that I just couldn't manage without a helper string to guide the wires.

I put the string down through from the top using a flexible aluminum retrieval magnet, taped the wires to the string, and pulled the whole thing up and through.

The longer white wire with the ring connector goes to the battery positive (+) terminal. The remaining three wires are power wires for your accessories.

Use Dielectric (silicone) grease on the connections.

The picture above shows BOTH the Fuse Relocation Kit and the Accessory Kit. I've got a neat little bundle of wires, and won't ever again have to deal with the hassle of removing the side covers and saddle just to replace a fuse. Plus, with the Fuse Accessory Kit, I've got a super easy way to add in more devices.